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ProjectTwo evenings plus drying timeAbout $45 in materials, $65 with the multimeterTier 2

Project C: Make your own electrodes

Silver/silver-chloride by chloriding a silver wire, dry electrodes from conductive silicone or printed pins, and an active electrode with a buffer on it. Then measure the impedance of each versus frequency and find out why gel exists.

AssumesProject B: One channel of youSpineAnalog / mixed-signal hardwareMaterials / microfabrication
On this pageTwo evenings plus drying time
  1. Ag/AgCl, two ways
  2. Dry electrodes, two ways
  3. An active electrode
  4. Measure impedance versus frequency
  5. Where this leads

The is where ions in the body become electrons in a wire, and its chemistry decides how much noise and drift you will live with. Commercial gold cups cost about two dollars each and are excellent. Making your own teaches you what excellent means. In this project you chloride a piece of silver wire into a proper , make a two ways, and measure each one’s from 1 Hz to 1 kHz.

Skin-electrode impedance model
This interactive needs JavaScript. If you are reading a printout, the caption describes what it shows.
Figure 1. A circuit model of the skin-electrode contact. Slide the parameters toward the dry preset and watch the impedance at 10 Hz climb while the impedance at 1 kHz barely moves.
Predict before you look

A dry electrode reads 5 kΩ on a 1 kHz impedance meter. What will its impedance be at 10 Hz, where EEG lives?

Ten to a hundred times higher. The skin’s outer layer acts like a capacitor in parallel with a large resistor. At 1 kHz the capacitor shorts it out; at 10 Hz it does not. Impedance meters that test at 1 kHz flatter , which is why the professional ones test at 10 or 30 Hz.

Parts

PartWhereQtyApprox.
Auto-ranging digital multimeter
You will use this more than any other tool, so buy an auto-ranging one; the $17 TM-510 is auto-ranging. Below that price you get manual ranging, which wastes time. A true-RMS meter is about $35 and you will not need it this year.
Amazon1$17
3D printing access (campus makerspace) or a Bambu A1 mini
Free on campus after the safety certification, which is the right answer for almost everyone. Buying your own is $299 and is worth it by Phase 2 only if you print weekly.
Marriott Library or Lassonde makerspace; Bambu Lab if buying1free
Conductive silicone or carbon-loaded filament for dry electrodes
$29.99 per kilogram. Protopasta's conductive PLA is $49.99 and its resistivity is better characterized, which matters if you want to report impedance numbers.
Amazon1$30
Silver wire (0.5 mm, 99.99%) and household bleach for Ag/AgCl plating
$15.75 for a metre, shipped free. Amazon's .999 fine silver is $22.99 for a foot. Do not substitute sterling; the copper in it corrodes. Chloriding in bleach or by electrolysis in saline turns bare silver into a proper Ag/AgCl electrode.
AliExpress, Amazon1$16
Total (prices drift; treat as a ceiling)$63

Ag/AgCl, two ways

10-20 electrode application with gold cups and pasteNatus Neuro7:14Open on YouTubeHow a technologist applies commercial cups: prep, paste, gauze, press. Compare with your home-made ones on impedance and drift.

Bare silver in contact with salty gel forms a metal-electrolyte junction whose voltage wanders with every fluctuation in ion concentration: noisy and drifty. A silver surface coated with silver chloride has a stable, reversible chemistry, which is why every serious biopotential is .

Chemical chloriding. Clean a 5 cm length of silver wire with fine sandpaper and alcohol. Immerse the end you want to use in household bleach for 15 to 30 minutes. It darkens to grey-brown as a chloride layer forms. Rinse in distilled water, dry, and do not touch the coated surface. The coating is soft; treat it gently.

Electrolytic chloriding. Two silver wires in 0.9 percent saline. Connect the one you want to coat to the positive terminal of a 9 V battery through a 4.7 kΩ resistor (about 1 mA) and the other to the negative. Run for ten minutes. Chlorine from the saline deposits on the anode. This method gives a more even, thicker coating and is how the good commercial are made.

Make three of each. You will use pairs in the measurements.

Dry electrodes, two ways

Conductive silicone or filament. 3D-print a small pad with rounded pins (to reach through hair) in carbon-loaded TPU, or cast conductive silicone in a printed mold. Attach a wire with conductive epoxy or a crimped ring.

Spring pins. Half a dozen gold-plated spring-loaded test pins (the kind used in test fixtures) soldered to a small disc of copper-clad board, so that each pin finds the scalp independently.

have high, unstable impedance and are sensitive to pressure. They exist because gel is slow and messy, and every consumer headset uses them. Feeling their limitations yourself is the point.

An active electrode

Take one of your and mount a unity- buffer (half a TL072, or a dedicated low-noise buffer chip) on a coin-sized board directly at the , powered from the amplifier’s rails through the cable. Now the high-impedance path is a few millimetres long instead of a metre, and the cable carries a low-impedance signal that cable movement and room fields barely disturb. This is what the in every research dry- system does.

Measure impedance versus frequency

Two on the same forearm, ten centimetres apart, on clean skin. Drive a sinusoid from the signal generator through a 100 kΩ resistor into one and out the other; the resistor makes it a known current (1 V through 100 kΩ is 10 µA). Measure the voltage between the with the scope or your amplifier. Impedance is voltage over current. Repeat at 1, 3, 10, 30, 100, 300, and 1000 Hz. Plot on log-log axes for each type: gel cup, your with gel, dry silicone, dry pins, and on skin prepared with Nuprep.

If you built the board, use its lead-off detection: it injects a small known current at 31 Hz and the resulting voltage on each channel is the ’s impedance at that frequency, which is how the GUI’s impedance check works.

  1. Chloride six silver wires, three by each method. Photograph the coating.
  2. Print or assemble two . Build one on a small board.
  3. Set up the current-injection measurement and verify it with a 10 kΩ resistor in place of the body: you should read 10 kΩ at every frequency.
  4. Measure each pair at the seven frequencies. Record everything in a table.
  5. Plot impedance versus frequency, log-log, one line per type. Note the impedance at 10 Hz for each in your notebook.
  6. Record two minutes of at O1 with each type and compare the and the drift.

Where this leads

The interface explainer is the chemistry behind the plot you just made. Phase 6’s electrode fabrication takes the same measurements into the nanofab, where the are a hundred micrometres across and the coatings are conductive polymers.

Recall
Why is Ag/AgCl the standard electrode material?
The silver chloride layer makes the metal-electrolyte junction chemically stable and reversible, so its half-cell potential barely drifts and the electrode is low-noise. Bare metal junctions wander with every ionic fluctuation.
Recall
Why does a dry electrode look fine at 1 kHz and bad at 10 Hz?
The stratum corneum behaves like a large resistor in parallel with a capacitor. The capacitor shorts the resistor at high frequency but not at EEG frequencies, so low-frequency impedance is far higher.
Recall
What does an active electrode change, and why does it help?
It puts a buffer at the electrode so the high-impedance node is millimetres long; the cable carries a low-impedance signal that motion and room fields barely affect.